The existing hardware is often comprised of several stages. The HAL can account for this in the following way.
The control of EEROS sets the torque for a motor. This signal passes a digital to analog converter and an amplifier. The amplifier delivers a current which is trabsformed by the motor constant into a torque.
The HAL mirrors the multiple stages. Each stage can be described individually as given in the following example.
"channel0": { "signalId": "dacOut", "scale": [ { "id" : "dac", "minIn": 1000, "maxIn": 64000, "minOut": -9.787, "maxOut": 9.923 }, { "id" : "amp", "minIn": -10.0, "maxIn": 10.0, "minOut": -7.0, "maxOut": 7.0 }, { "id" : "kM", "minIn": -5.0, "maxIn": 5.0, "minOut": -1.0, "maxOut": 1.0 } ], "range": [ { "id" : "dac", "minIn": 0, "maxIn": 65536, "minOut": -10.0, "maxOut": 10.0 }, { "id" : "amp", "minIn": -10.0, "maxIn": 10.0, "minOut": -7.0, "maxOut": 7.0 }, { "id" : "kM", "minIn": -5.0, "maxIn": 5.0, "minOut": -1.0, "maxOut": 1.0 } ], "unit": "Nm" }
The HAL will calculate the scale and range of the whole chain considering the single stages. The range of the whole chain will be determined by the most restricting range of the single stages. The unit is determined by the unit of the last stage.
If the output signal needs opposite sign, e.g. a motor turns in the wrong direction, you can simply add an inverting stage
"channel0": { "signalId": "dacOut", "scale": [ { "id" : "dac", "minIn": 1000, "maxIn": 64000, "minOut": -9.787, "maxOut": 9.923 }, { "id" : "inv", "minIn": -1.0, "maxIn": 1.0, "minOut": 1.0, "maxOut": -1.0 } ], "range": [ { "id" : "dac", "minIn": 0, "maxIn": 65536, "minOut": -10.0, "maxOut": 10.0 }, { "id" : "amp", "minIn": -10.0, "maxIn": 10.0, "minOut": 10.0, "maxOut": -10.0 } ], "unit": "V" }
The angular position of an axis is controlled by a motor equipped with a gear and an encoder, see
Here again, the HAL mirrors the three stages. Each stage can be described individually as given in the following example.
"channel1": { "signalId": "enc1", "scale": [ { "id" : "gear", "minIn": 0, "maxIn": 1, "minOut": 0, "maxOut": 76 }, { "id" : "enc", "minIn": 0, "maxIn": 2π, "minOut": 0, "maxOut": 4096 }, { "id" : "fqd", "minIn": 0, "maxIn": 1, "minOut": 0, "maxOut": 4 } ], "range": [ { "id" : "gear", "noLimit": true }, { "id" : "enc", "noLimit": true }, { "id" : "fqd", "noLimit": true } ], "unit": "rad" }
The HAL will calculate the scale and range of the whole chain considering the single stages. The range of the whole chain has no limit.
There are cases where you want to read from a hardware input while this input might represent different things. A motor with its current and torque could serve as an example.
For outputs we have a similar situation. A motor might be controlled by setting its current during homing of the drive. During normal operation the motor will be controlled by setting its torque.
The scaling in the HAL includes the common part of the two outputs while each control signal have their individual scaling as well.